• HPGYT160 Trailer Mounted Hydration Unit
  • HPGYT160 Trailer Mounted Hydration Unit
  • HPGYT160 Trailer Mounted Hydration Unit
  • HPGYT160 Trailer Mounted Hydration Unit

HPGYT160 Trailer Mounted Hydration Unit

Mixing Flowrate16m³/min Max. : 16m³/min

Gel Feeding Flowrate (Optional)300L/min Max.: 300L/min

Dimensions(L×W×H)≤13000×2590×4200 mm

Weight≤29 t

In Stock

Description

Considering the actual oilfield conditions, Jereh has developed the trailer mounted gel hydration unit with the maximum displacement of 16 m³/min to achieve the gel mixing at well site. The unit adopts advanced control concept to achieve full-automatic control.

Features (overall unit)

It features large displacement with the maximum displacement of 16 m³/min.

Perfect mixing effect and defoaming function.

It adopts “One-key Startup” to achieve multiple-stage automatic control.

Detailed Advantages:

Chassis:


It adopts low framework trailer, which meets the certification requirements.

Sub-frame:

Finite element analysis software is adopted to calibrate the strength of sub-frame, which guarantees the load capacity of the sub-frame.

Power System:

The pump drive is an imported product with good performance and it is applicable for oilfields.

It adopts the design concepts of modularization and standardization to improve the generality and interchangeability of the parts.


Manifold System:


It can achieve the circulation of frac fluid inside the unit.


The fluid analysis software and 3D pipeline design ensures that the manifold has less pressure loss.

Mixing System:


The mixing tank is specially designed with volume of 32m³ to increase the fluid flow period.


It adopts eight high-performance turbine agitators to improve mixing effect.


It is equipped with defoaming system to remove the bubbles inside tank automatically without adding defoamer.

Control Cabin:


It is designed with all-round windows which ensure sufficient ventilation and sunlight inside.


It adopts military cabin process to guarantee the strength of control cabin and provide a safe and comfortable working environment for the operators.


It adopts special process to guarantee the sound and heat insulation effect.

Hydraulic System:


The hydraulic parts are imported products from famous brand, which ensures stable and reliable performance and long service life.


The liquid additive and the dry additive system adopt load sensitive system which is more energy-saving and environmental-friendly. Stepless speed regulation of all parts can be achieved through proportional control.


The hydraulic oil cooler adopts oil temperature automatic control.


The centrifugal pumps are driven and controlled by the closed-loop hydraulic system, which improves the system stability and reduces the volume of hydraulic oil tank.

Control System:


The control software developed by Jereh independently can meet the custom requirements from different customers.

It features “One-key Startup” and achieves the automatic control of gel concentration, chemical additive concentration and fluid level of the mixing system.


It features multiple guarantees through several operation modes such as manual, automatic and HMI operation.


Viscosity measuring function is optional.

Advantages of Liquid Additive System:


It is configured with imported high-quality liquid additive pumps, which decreases the maintenance cost of the user and improves conveying precision.


It adopts the pioneering pneumatic purging method to drain fluid, which avoids the freezing of pump housing and block of pipelines caused by residual fluid.

It adopts encoder instead of proximity switch to calculate the displacement of liquid additive pumps, which improves the calculation precision and reliability.


Technical Parameters:

Category

Description

Mixing Flowrate

16m³/min Max. : 16m³/min

Gel Feeding Flowrate (Optional)

300L/min Max.: 300L/min

Dimensions

≤13000×2590×4200 mm (L×W×H)

Weight

≤29 t

1# Liquid Additive Pump

2.6 L/min(0.7 gpm)—34 L/min(9.5 gpm)

2# Liquid Additive Pump

5.5 L/min(1.45 gpm)—64.3 L/min(17 gpm)

3# Liquid Additive Pump

14.4 L/min(3.8 gpm)—170 L/min(45 gpm)

1# Gel Feeding Pump

14.4 L/min(3.8 gpm)—170 L/min(45 gpm)

2# Gel Feeding Pump

14.4 L/min(3.8 gpm)—170 L/min(45 gpm)


Configuration:

Name

Description

Qty.

Chassis

Bi-axle Low Framework Trailer

1

Engine

C9, 300hp@2200rpm CAT C9, 300hp@2200rpm


Pump Drive

FUNK or Equivalent imported brands

1

Suction Centrifugal Pump

12×12

1

Discharge Centrifugal Pump (Optional)


1

High Energy Mixer

rotational flow pre-mixing and high pressure injection

2

Mixing Tank

332m³ (200bbl), tank with "first come, first go" design, 4 bins, 8 turbine agitators; automatic cleaning function; equipped with level meter.

1

Liquid Additive System

2 Gel pumps and 3 chemical additive pumps

1

Magnetic Flowmeter (Optional)

8"

1

Control System

Jereh full -automatic control system

1

Control Cabin (Optional)

With cooling and warming function.

1

Hydraulic & Pneumatic System

JEREH Standard

1

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